Solution
To address these challenges, AUPWIT designed and installed a custom, compact metal briquetting line that integrated seamlessly into their existing workflow. This production line includes a lifting and tipping device, chips feeding conveyor, shredder, briquetting press, briquettes conveyor, paper belt filter, liquid collection tank, and briquettes collection box. The system was engineered to meet their specific technical requirements, including:
♦A Compact Footprint: The entire line, from chip conveyor to finished briquette outfeed, was designed to fit within their confined space without requiring extensive facility modifications.
♦High-Density Compaction: The core of the system was a high-pressure hydraulic briquetting press capable of achieving briquette densities of over 5,000 kg/m³. This extreme compaction reduced the volume of chips by up to 90%, drastically cutting storage and transportation costs.
♦Integrated Fluid Recovery: The system was equipped with a robust collection and filtration system. During the pressing cycle, valuable cutting fluids are squeezed out of the metal chips, collected, and filtered for re-use.
This not only created a cleaner work environment but also recovered thousands of dollars in coolant costs annually.
Implementation Effect
The implementation of the new briquetting line revolutionized OOO "RZKV"'s scrap management.