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AUPWIT Metal Baling System Runs Smoothly for 5 Years at Wuxi Factory

Client Background:

In the manufacturing sector, effectively managing solid waste generated during operations while maintaining a clean workshop environment is a common logistics challenge. This case study evaluates the five-year performance of a metal scrap system custom-designed by AUPWIT for KOSO Control Engineering (Wuxi) Co., Ltd. The system was commissioned in January 2021 and features a synchronized automatic hoist, extra-high skip hoppers, and a Y81PTZ metal baler integrated with an advanced fluid drainage system. After more than five years of heavy-duty operation, the solution has fully automated the customer's scrap iron handling, achieved liquid-solid separation, and maintained optimal uptime with no major component failures.

The Challenge:

Wuxi KOSO Control Engineering Co., Ltd. is a recognized, high-efficiency leader in the production of industrial control valves and automated instrumentation systems. The company serves heavy industries such as oil and gas, petrochemicals, and power generation, where production processes require ultra-precision machining and large-scale metal cutting. These operations generate substantial volumes of iron filings and metal turnings every day. To sustain production efficiency, the company needed a safe, reliable, and sustainable method for handling industrial solid waste.

AUPWIT Metal Baling System Runs Smoothly for 5 Years at Wuxi Factory

Case Photos

Product and Implementation Effect

Solution

AUPWIT engineered a closed-loop, customized Fully Automatic Metal Baling System tailored specifically to the structural constraints and high-capacity needs of the Wuxi plant. The turnkey line comprises three interconnected technical innovations:

urnkey line comprises three interconnected technical innovations:

System Component

Technical Specifications & Customization

Operational Impact

Heavy-Duty Automatic Hoist

Automated mechanical lifting cradle matched to the shop floor collection carts.

Eliminates manual material handling, facilitating direct vertical up-feeding.

Custom-Heightened Hopper

Engineered with extended vertical containment walls to accommodate high-volume batch dumps.

Guarantees zero material overflow or dust scatter during the tipping cycle.

Y81PTZ Metal Baler & Fluid Extraction

High-pressure hydraulic compaction system integrated with an oil collection tank and a heavy-duty drainage pump.

Compresses chips into ultra-dense blocks while actively pumping out and reclaiming cutting fluids.

During the process, factory carts are secured into the automatic hoist, lifted, and tipped into the hopper. As the Y81PTZ baler exerts extreme hydraulic pressure onto the chips, the cutting fluid is squeezed out, routed immediately into the built-in collection tank, and discharged via the drainage pump. The processed iron is then ejected as high-density, uniform 250×250 mm bales.

Implementation Effect

In June 2026, AUPWIT's technical service team performed a comprehensive 5-year routine inspection at the Wuxi facility. The data collected confirms that the line has transformed the factory's scrap processing efficiency:

  • Complete Process Automation

    Manual handling was completely removed from the scrap workflow, allowing the factory to reallocate dedicated waste labor to core production tasks.

  • Enhanced Workshop Cleanliness

    The integrated oil collection tank and pump solved the longstanding problem of fluid dripping, ensuring strict alignment with local environmental and green factory regulations.

  • Optimized Logistics & Storage

    The uniform 250×250 mm bales maximized storage space and significantly reduced truck transport frequencies, lowering secondary logistics costs.

  • Extreme Mechanical Durability

    After 5 years of processing highly abrasive iron chips, the high-tensile wear plates and hydraulic seals remain within factory tolerances, proving the superior build quality of AUPWIT machinery.

Customer Review

We are impressed by the durability and reliability of the briquette machine.

It has been running for six years without any major issues.

We strongly recommend that any company looking to reduce waste disposal costs and improve sustainability use a briquetting machine.

We are impressed by the durability and reliability of the briquette machine.

It has been running for six years without any major issues.

FAQ

  • How can I find the right briquetting machine?

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    With years of experience in briquetting, our experts will help you select the optimal system based on your metals. We communicate with you to determine your specific needs based on the material involved and the production environment. This enables us to provide tailored briquetting machines or even comprehensive briquetting solutions that meet your unique requirements.

  • Can I request a free test pressing?

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    Yes, of course, we offer you a free test pressing at our Technical Centre. A pressing test forms the basis for customising our briquetting machines to your material and to your requirements, and provides a diverse range of results, such as briquette density and degree of compaction.

  • Is there an “all-rounder” briquette press for all possible materials?

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    We strive to provide the best briquetting solutions tailored to your needs. Our products are specifically designed for various materials, production conditions. Our experts are ready to assist you in processing multiple materials with a single briquetting machine.

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