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AUPWIT Metal Baling System Runs Smoothly for 5 Years at Wuxi Factory

客户背景：

在制造领域，如何在保持车间环境洁净的同时有效的管理运营过程中产生的固体，是一个常见的物流问题。本案例研究评估了AUPWIT为KOSO控制工程（无锡）有限公司定制设计的金属节约系统五年来的性能表现。该系统于202年1年投入使用，配备了同步自动提升机、超高料斗以及集成先进流体排放系统的Y81PTZ金属储备机。经过五年多的高强度运行，该解决方案实现了客户废铁处理的完全自动化，实现了液固分离，并保持了最佳的运行时间，且未发生任何重大部件故障。

挑战：

无锡科索控制工程有限公司是工业控制阀门和自动化仪表系统生产领域公认的高效领先企业。该公司服务于石油天然气、石化和发电等重工业领域，其生产过程需要超精密加工和大规模金属切削。这些作业每天都会产生大量的铁屑和金属车屑。为了保持生产效率，该公司需要一种、安全且可持续的工业固体废弃物处理方法。

AUPWIT Metal Baling System Runs Smoothly for 5 Years at Wuxi Factory

Case Photos

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Product and Implementation Effect

Solution

AUPWIT engineered a closed-loop, customized Fully Automatic Metal Baling System tailored specifically to the structural constraints and high-capacity needs of the Wuxi plant. The turnkey line comprises three interconnected technical innovations:

urnkey line comprises three interconnected technical innovations:

System Component

Technical Specifications & Customization

Operational Impact

Heavy-Duty Automatic Hoist

Automated mechanical lifting cradle matched to the shop floor collection carts.

Eliminates manual material handling, facilitating direct vertical up-feeding.

Custom-Heightened Hopper

Engineered with extended vertical containment walls to accommodate high-volume batch dumps.

Guarantees zero material overflow or dust scatter during the tipping cycle.

Y81PTZ Metal Baler & Fluid Extraction

High-pressure hydraulic compaction system integrated with an oil collection tank and a heavy-duty drainage pump.

Compresses chips into ultra-dense blocks while actively pumping out and reclaiming cutting fluids.

During the process, factory carts are secured into the automatic hoist, lifted, and tipped into the hopper. As the Y81PTZ baler exerts extreme hydraulic pressure onto the chips, the cutting fluid is squeezed out, routed immediately into the built-in collection tank, and discharged via the drainage pump. The processed iron is then ejected as high-density, uniform 250×250 mm bales.

Implementation Effect

In June 2026, AUPWIT's technical service team performed a comprehensive 5-year routine inspection at the Wuxi facility. The data collected confirms that the line has transformed the factory's scrap processing efficiency:

  • Complete Process Automation

    Manual handling was completely removed from the scrap workflow, allowing the factory to reallocate dedicated waste labor to core production tasks.

  • Enhanced Workshop Cleanliness

    The integrated oil collection tank and pump solved the longstanding problem of fluid dripping, ensuring strict alignment with local environmental and green factory regulations.

  • Optimized Logistics & Storage

    The uniform 250×250 mm bales maximized storage space and significantly reduced truck transport frequencies, lowering secondary logistics costs.

  • Extreme Mechanical Durability

    After 5 years of processing highly abrasive iron chips, the high-tensile wear plates and hydraulic seals remain within factory tolerances, proving the superior build quality of AUPWIT machinery.

Customer Review

We are impressed by the durability and reliability of the briquette machine.

It has been running for six years without any major issues.

We strongly recommend that any company looking to reduce waste disposal costs and improve sustainability use a briquetting machine.

We are impressed by the durability and reliability of the briquette machine.

It has been running for six years without any major issues.

FAQ

  • How can I find the right briquetting machine?

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    With years of experience in briquetting, our experts will help you select the optimal system based on your metals. We communicate with you to determine your specific needs based on the material involved and the production environment. This enables us to provide tailored briquetting machines or even comprehensive briquetting solutions that meet your unique requirements.

  • Can I request a free test pressing?

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    Yes, of course, we offer you a free test pressing at our Technical Centre. A pressing test forms the basis for customising our briquetting machines to your material and to your requirements, and provides a diverse range of results, such as briquette density and degree of compaction.

  • Is there an “all-rounder” briquette press for all possible materials?

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    We strive to provide the best briquetting solutions tailored to your needs. Our products are specifically designed for various materials, production conditions. Our experts are ready to assist you in processing multiple materials with a single briquetting machine.

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